PTI Blog

Expanding Assembly Service Capabilities at Palomar: A Leap Forward in Precision Manufacturing

Written by Palomar Technologies MarCom Team | Tue, Oct 08, 2024 @ 15:10 PM

As a leading provider of innovative die bonding and wire bonding solutions, Palomar Technologies has consistently pushed the boundaries of precision manufacturing, particularly in photonics, RF, and semiconductor assembly. Our commitment to providing advanced solutions that meet the ever-evolving demands of the industry continues with the expansion of Palomar’s Assembly Services capabilities. This exciting development reflects our dedication to investing in state-of-the-art technologies and enhancing our process development, prototyping, and contract manufacturing offerings for our customers.

At Palomar, we understand the importance of staying at the forefront of technological advancements, especially as industries like photonics and microelectronics rapidly evolve. By expanding our assembly services, we are providing our customers with cutting-edge solutions that address the increasing demand for high-precision manufacturing processes, especially for optical, semiconductor, and photonic applications.

One of the most significant aspects of our recent expansion is the collaboration with AIXEMTEC to offer our customers usage of their new modular high-precision manufacturing and test machine. AIXEMTEC is renowned for its expertise in delivering high-precision assembly and test solutions for optical systems such as transceivers, high-power lasers, cameras, and LiDAR systems. This strategic addition to our equipment portfolio enables us to broaden our contract manufacturing capabilities significantly.

The new AIXEMTEC machine offers enhanced versatility and precision, particularly in optical alignment and precision dispensing. Active and passive alignment functionalities are crucial in ensuring the precise positioning of optical components, especially for applications such as optical transceivers and imaging devices, where misalignments in the micron range can severely impact performance. The machine’s ability to provide alignment steps in six degrees of freedom in the deep sub-micron range underscores our focus on delivering high-accuracy solutions for even the most demanding projects.

As miniaturized components and fibers become more common in the production of micro-optical systems and photonic integrated circuits (PICs), the need for automated, accurate handling and assembly becomes even more critical. Moreover, the AIXEMTEC system incorporates comprehensive inspection and testing capabilities. The new equipment ensures that these components are assembled with the utmost care and precision, boosting both the speed and efficiency of the manufacturing process.

The modular architecture of the AIXEMTEC system further enhances our ability to provide flexible and scalable solutions. The reusability of individual machine modules and process implementations allows for rapid adjustments to meet specific customer requirements. This flexibility not only helps accelerate the prototyping and development phases but also paves the way for efficient scaling into series production. By streamlining the path from initial concept to full-scale production, Palomar continues to position itself as a trusted partner for customers looking to bring their products to market quickly and efficiently.

The addition of AIXEMTEC capabilities to our Assembly Services department is just one example of Palomar’s ongoing commitment to investing in process development and advanced manufacturing capabilities. Our state-of-the-art facility is designed to meet the evolving needs of industries such as photonics, telecommunications, automotive, and more. We are continuously expanding our contract manufacturing portfolio to provide solutions that meet the most stringent industry requirements.

By offering enhanced process capabilities, Palomar’s Assembly Services department provides customers with a one-stop shop for prototyping, process development, and high-precision manufacturing. Whether you’re looking for ultra-precise optical alignment, automated assembly of miniaturized components, or thorough inspection and testing, Palomar’s expanded service offerings can meet your needs.

As industries continue to push the boundaries of what is possible with optical systems, microelectronics, and photonic devices, Palomar Technologies is proud to be at the cutting edge of these advancements. Our expanded Assembly Services capabilities, combined with our partnership in state-of-the-art technologies like the AIXEMTEC machine, position us to meet the growing demand for high-precision assembly and contract manufacturing services.

We invite you to partner with Palomar Technologies for your next project. Whether you need assistance with process development, prototyping, or full-scale contract manufacturing, we have the expertise, technology, and commitment to quality to help you succeed. Contact us today to learn more about how we can support your assembly needs and take your product from concept to market with precision and efficiency.

Learn more about Assembly Services in our brochure:

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Kyle Schaefer
Global Marketing Manager, Technical Specialist
Palomar Technologies, Inc.